Machine geometry measurement, adjustment. Complex machine settings, geometrical dimensions often require verification. Performing adjustments as accurately as possible, precise measurement of dimensions is a very important task to ensure the proper operation of machines, reduce the load on machine components and bearings, and increase their lifespan.
Our services
- Precision adjustment of horizontal and vertical cardan drives
- High-precision measurement of perpendicularity, verticality
- Measurement of parallelism and straightness of shafts, cylinders, columns (for an unlimited number of cylinders, shafts, etc.)
- Inspection of machine tool spindles for runout, perpendicularity, protrusion, and parallelism
- Inspection of machine tool tracks, worktables for straightness, flatness, perpendicularity, and parallelism
- Inspection of machine foundations, support and guide rails for straightness, flatness, and horizontality
Advantages of our services
- Quick, precise laser alignment with professional tools, based on decades of experience
- Reduced structural and bearing loads - longer lifespan
- Savings in repair time and labor (reduced overtime and weekend work)
- Achieving lower component costs (fewer parts, less urgent procurement)
- Increased machine availability due to less frequent necessary repairs
- Improved positioning accuracy, better quality manufacturing
- Lower energy consumption
If during the adjustment process it is determined that further inspections or balancing are necessary, we will perform them immediately upon request.
As a result of our services, we provide:
- Precise adjustment with a qualification report
- Vibration diagnostic effectiveness check (if possible)
- Intervention or repair recommendations in case of other faults
Laser Shaft Alignment
In cases where the driving and driven machines (or some intermediate transmission) are connected by a shaft coupling, improper alignment of the shafts is the most common cause of imbalance after the unbalance. The accurate alignment of the shaft coupling and the shaft alignment is a very important task to reduce the load on bearings and increase their lifespan.
Our machine geometry measurement and adjustment services
- Quick and high-precision laser shaft alignment on up to 10 interconnected machine units
- Alignment of horizontal and vertical axes, flange-mounted machines
- Alignment of tilting-pad bearing machines (turbines, generators, other high-performance rotating machines)
- Alignment of uncoupled and non-rotatable shafts
- Consideration of thermal expansion in case of machine alignment in the "cold" state
- Alignment calculation based on only 35° of shaft rotation in total
- Shaft alignment measurement even with uneven - continuous - shaft rotation
- Measurement and alignment in noisy environments (e.g., next to vibrating machines)
- Continuous monitoring of measurement and alignment movements with live display
- Qualification of shaft alignment results with tolerance check, tolerance diagram
- Measurement of shaft runout, shaft curvature, and coupling geometric errors with dial indicators
Advantages of our machine geometry measurement and adjustment services
- Quick, precise shaft alignment with professional tools, based on decades of experience
- Reduced bearing load - longer lifespan (up to double the operating time)
- Savings in repair time and labor (reduced overtime and weekend work)
- Achieving lower component costs (fewer parts, less urgent procurement)
- Increased machine availability due to less frequent need for bearing replacement
- Lower energy consumption
- Vibration diagnostic machine condition check before (if possible) and after shaft alignment (to avoid unnecessary alignment and to verify the effectiveness of the alignment performed)
If during the shaft alignment process it is determined that further inspections or balancing are necessary, we will perform them immediately upon request. Before every shaft alignment, we examine with vibration diagnostic tools to ensure that the problems are not caused by other - machine faults that must be eliminated before alignment. We do not perform shaft alignment if its effectiveness is highly questionable - therefore, we do not charge our clients for obviously unnecessary alignment services.
As a result of our services, we provide:
- Precise shaft alignment with a qualification report
- Vibration diagnostic effectiveness check
- Intervention or repair recommendations in case of other faults
Laser Belt Drive Alignment
In the case of belt drives, chain drives, not only the tension of the belt and chain needs to be checked but also the alignment of the pulleys is necessary. Performing adjustments as accurately as possible is an important task to ensure the proper operation of machines, reduce the load on machine components (belts, chains), and bearings, and increase their lifespan.
Our machine geometry measurement and adjustment services
- Precision laser alignment of belt and chain drives
- High-precision determination of flatness (parallel displacement), angular deviation
- Setting the belt tension to the ideal force
Advantages of our services
- Quick, precise laser alignment with professional tools, based on decades of experience
- Reduced structural and bearing loads - longer lifespan
- Savings in repair time and labor (reduced overtime and weekend work)
- Achieving lower component costs (fewer parts, less urgent procurement)
- Increased machine availability due to less frequent necessary repairs
- Lower energy consumption
If during the adjustment process it is determined that further inspections or balancing are necessary, we will perform them immediately upon request.
As a result of our services, we provide:
- Precise belt and chain drive alignment
- Correct adjustment of belt tension
- Vibration diagnostic performance check
- Intervention or repair recommendations in case of other faults
Our Professional Background
Our colleagues are highly qualified, experienced vibration diagnostic engineers with VAT1 and VAT2 certification, as well as machine diagnostic qualifications from Germany and the United States. They have accumulated experience through years of continuous diagnostic activities and also conduct high-level professional training.
Through our outstanding and high-quality, proprietary, permanent equipment, we believe we can rightfully claim that our company is one of the most well-equipped and advanced engineering service providers not only in Hungary but also in Europe. We already possess many unique instruments and devices with exceptional capabilities, and we continuously update and expand our instrument park. Take a look at the tools and equipment currently in our inventory to see the truth of our statement!
